Saturday, May 11, 2013

All Test Videos

Test #1- Tennis Ball with Cloth Sling- 20 lbs.
Stuck in Pouch


Test #2- Tennis Ball with Cloth Sling- 20 lbs.
Trigger Sticking

Test #3- Tennis Ball with Cloth Sling- 20 lbs.
20 feet


Test #4- Water Balloon with Duct Tape Sling- 20 lbs.
Popping Backwards


Test #5- Water Balloon with Duct Tape Sling- 20 lbs.
Launches too soon


Test #6- Water Balloon with Duct Tape Sling- 20 lbs.
Shorter Rope- 22 feet


Test #7- Water Balloon with Duct Tape Sling- 30 lbs. Rope Weight
Trigger Slowed Down Launch


Test #8- Water Balloon with Duct Tape Sling- 30 lbs. Rope Weight
High Flyer


Test #9- Water Balloon with Duct Tape Sling- 30 lbs. Rope Weight
Crushed Balloon


Test #10- Water Balloon with Duct Tape Sling- 30 lbs. Rope Weight
Raining Balloons


Test #11- Water Balloon with Duct Tape Sling- 30 lbs. Rope Weight
Success- 45 feet


Test #12- Water Balloon with Duct Tape Sling- 30 lbs. Rope Weight
High Flying- 27 feet

Day 3- Tweaks and All That Jazz

Stardate -310356.39 (May 11th, 2013)- Captain's Log- This is it. Test day. The peace of the entire galaxies depends on a successful launch today. No pressure. But further studies reveal that our original concept would not work at all. The weight needed to "snap" to create the sling action required to launch something from a trebuchet. Major redesign ahead. All done with recycled parts mind you. Quite a triumph.

The weight needed to hang and be concentrated. So the PVC pipe was cut, now acting as an anchor. Sand has been booted to the side. No more.

The inside of the now cut PVC pipe

Major hack 'n' slash

"Sometimes genius takes time and sacrafice"- said some dude somewhere

Simply the remaining length of the fence post now
The idea is for the weight to hang from the PVC pipe, so what is needed is an anchor to hang the weight from the PVC pipe. Two screws with holes in the tops drilled through the pipe and into a block of wood should suffice.

The block is just scrap that was lying around in the shop (garage)

On the right you can see the eye lag screw. These are designed for ceiling tiles. I'm gonna use it to hold 20 lbs.

They make quite the pair, don'tcha think?

Take an old clothes hanger, pilers, and my brother's weights, you get art
 Now to set up the trigger mechanism. An eye hook is combined with a fence latch to create mine. On the right side the eye hook is screwed in, while the fence latch is screwed on the same parallel plane on the opposite side. Above the latch, a small eye hook is place to thread the rope through to be able to pull back, away from the firing direction. A rope is measured to the width between the two components and a metal loop is tied to the end. That rope is tied to the eye hook. This will hold the arm down is a loaded position with the ability to lift the latch, then releasing the arm.

The secure point for the rope

The fence latch

Our rigging for the trigger
Now for the sling or the pouch. The original design was an old dishrag threaded together with rope to create the pouch.

Holes are cut in the corners

Rope is threaded through the corner holes

Once tied, a pouch is made
 The first rope attached to the pouch is secured near the top of the arm. The other rope has a metal ring the hooks at the top. When the arm reaches the top of its arc, the momentum of the sling carries the projectile out and forward, while the arm itself stops.


The secure line
Now there were a total of 12 test launches done. Any of the following is either results or adjustments. I shall specify. This post will only contain the relevant tests, while there will be another post with them all. Also to note, I was waiting for my mother to comeback with water balloons from her errands. Until she arrived I tested with a tennis ball. I am aware the directions said a tennis ball would not suffice.

Test #1- Tennis Ball with Cloth Sling- 20 lbs.
As you can see the tennis ball did not even leave the pouch. It got caught inside the pouch. We decided to seal off the ends of the rag more securely, in hopes that it would launch.

The force sent the ball into the end of the pouch, trapping it there

Whoops


Tying off the ends

The finished product
Two more tests with the tennis ball followed. In the second test the trigger locked up and the third resulted in the tennis ball launching 20 feet. After these tests, my father and I decided that a new material would be needed for the sling. And what high school science project doesn't have duct tape?

Paper in between strips of duct tape

Design settled on and cut out with an exacto knife

Straight edges all the way

Threading the rope through the duct tape pouch

All rigged up
Ready. Set. Launch!
From here on out, adjustments were made in rope length, weight, and size of the balloon (all within orange sized dimensions). Those changes shall be specified before each video.

Test #4- Water Ballon with Duct Tape Sling- 20 lbs.
The water balloon had air inside (quite a bit), which is why it popped so soon. That was adjusted. The next launch, the balloon went backwards. We then adjusted the length of the rope on the pouch to make it shorter. This would keep the tension tight, until the point we wanted for release.

Test #6- Water Ballon with Duct Tape Sling- 20 lbs. Shorter Rope
The balloon launched 22 feet, just 3 feet short of the required 25ft. After this test the hanger holding the 20 lbs. snapped. I went back and took out the block and screws. Then drilled bigger holes and simply threaded the rope through the weights three times. Also an extra ten pounds was added, bumping it up to a total of 30 pounds.

Various tests were done after the new weight, all adjusting the length and balloon size. The balloons varied between orange and grapefruit. It was found out that a balloon too big would be crushed by the force in the pouch at launch before it could even leave. Finally the magic lengths and size were discovered.

Test #11- Water Ballon with Duct Tape Sling- 30 lbs.
As you can see the right mixture of length, weight, and size all came together to launch the balloon well beyond the required 25 feet. Almost double the length at a solid 45 feet.

The physics of a trebuchet-
A trebuchet catapult is, in its simplest form, a first class lever. One end has a large mass and the other has the sling with the projectile. The end with the large mass is lifted and then secured with some form of a trigger (in my case a rope hooked to a fence latch); this creates potential energy. When the mass is released it drops it turns the stored potential energy into kinetic energy, due to gravity, and swings the end with pouch/projectile up. This swinging motion is in the shape of an arc. At a certain point the hooked end of the sling is released and the projectile flies out of the pouch, using its own momentum. The projectile then continues in the arc the arm had and descends down to Earth due to gravity.

These were the journeys of the Trebuchet Enterprise. It's continuing mission, to use household products, to be structurally sound and make physics proud. To boldly launch balloons where no balloon had gone before.

Day 2- Final(?) Construction

Stardate -310348.63 (May 8th, 2013)- Captain's Log- The second day of my journey was a technical one. Mounting the arm and sling took much longer than anticipated. Work was done though and turned out well. Details follow. Step one was attaching a small rectangle to both triangles so they would stay together and support the rod and arm for the trebuchet.
Clamps make a comeback. More this time. Kinda like Pokemon.

Screws will hold them all together


The screw pattern for both sides.

 Next two holes were drilled across from one another in the new rectangles up top. The diameter matches that of the steel rod, 1/2 inches.

I see you
That is out of regulation. Section 2 subsection 1 Sentence 3 "The base of the catapult cannot exceed 3 feet by 3 feet." Time to cut it. With bolt cutters.
I may have guns of steel (ba da chhhhh), but this rod is gonna need some priming done before it meets requirements.
Faced with the mission of cutting the rod down to size, I decided to work smart, not hard. My Dad busted out his Dremel (a tool that can spin at high speeds with different bits) and showed me how to wear the steel down with a sanding tip.
Sweet shot if I say so myself

Then I went to town
After the rod was cut and put in place, the PVC pipe needed to be primed and sealed. On one end, the end that would go through the rod, I placed a basic PVC cap. On the opposite end I placed a screw cap, so I could fill the pipe with the weight needed to launch.
PVC Cement acts fast. It heats the pipe through chemicals and melts the two parts together, creating a watertight seal.

Once the cement dried (roughly 15-20 minutes) then the same drill bit used to drill the 1/2 inch diameter holes in the plywood was used to create the holes in the PVC pipe. Then it was just a matter of placing it on the rod and securing the ends.

A perfect pivot point


Gnarly dude

This baby will go far
 The next part was to attach the rest of the arm. I used another fence post for the length and secured it with heavy-duty zip ties and screws. To account for the difference in height between the PVC pipe and its cap, washers were hot glued until the post was plum.


First make it level and secure with zip ties


Washers make the fence post plum (even) with the rest of the PVC pipe

Funky angles because I am an artist

Screws are the final anchoring point
 Finally the last bit of the plywood was used to make a ramp for the sling and water balloon. It fit perfectly inside the base. Simply just secured it with screws at both ends.





Here is a video of the final product on day two. This was the original concept for launching, but as you can see major adjustments were made. All these were made on the final day, testing day. See the next blog for a record of all the tweaks made to the Trebuchet.







Day 1- Framework


Stardate -310337.44 (May 4th, 2013)- Captain's Log- The plans I acquired a few days before had vanished (server error) sooooo I went in blind with a gist that my father and I came up with before figuring out what we had and what we would need.

The cement blocks were for the garden. Not catapult ready.


One sheet of plywood = base frame of a trebuchet

Sand was the original weight. That changed later.

Rope. Can't have a trebuchet without rope.

Cold steel pressed 3 foot, 1/2in. diameter rod. Aka the axel

Trigger mechanism to be

Weight holder and part of arm


Liquid cement for the PVC pipe
 Back at home base, the supplies are put out and plans are made. After getting a game plan in place, it was decided that today's goal would be to create the framework of the trebuchet. On Wednesday the arm/sling would be built and then Saturday (May 11th) testing and tweaking would be done as needed.

Somehow that will all become a French death machine (oxymoron?)

Critical to the frame

Odds and ends

Weight- To be. Or not to be. That is the question.


Like father, like son. (My Dad is in construction, hence every tool imaginable.)

Rocking the power saw

The base rectangle. 3ft x 1ft

 Using clamps, a square (with an identity crisis), power drill, and screws, I screwed the box together

Science. Pure science.

 Once the box was screwed together, the arms need to be screwed on. I used three fence posts to create a triangle structure on the sides of the box. Using the square (with an identity crisis), I measure the angles for a 30 60 90 triangle, so that the dimensions would be symmetrical on both sides.


Solid structure

Clamps are a man's best friend

Action shot
The middle arm of the triangle is straight up and meets the other two at the top for sound support. This would be mirrored on both sides for symmetry. Then the arm would be placed between the two triangles at the top.

Making sure everything is even




Like I said, clamps are a man's best friend

It's all coming together now

And here is the final product for day el numero uno. The framework is complete.

Ain't it purty?